Design and Customisation

Bespoke Power Electronic Design Solutions - Power Supplies, EV charging, AC-DC, AC-AC, Frequency Converters
Customisation of our LF product range up to 6kV

Our off-the-shelf product solutions can be customised to meet different specifications; please provide as much information as possible to your individual requirements.

GBE Power offers a fully bespoke product design service, including highly experienced advice for all aspects of product compliance. We cover the entire design process. From initial product specification, into mechanical, electronic, firmware and software design, through to compliance testing, prototype, and full production engineering. Devices can be fully web-interfaced, with remote embedded system control and data logging. This software design service is proving increasingly popular for gathering data analytics and remote system control.

Electronics Design

  • Schematic & PCB design using Altium
  • Electronic Hardware design
  • Power management, battery and solar charging circuits
  • ARM-32 SMART microcontrollers
  • Circuit simulation modelling using the AltiumĀ® Electronics Design software suite
  • Proof of concept studies and prototypes
  • Enhancement and redesign of existing products
  • Design of production programming and test tools
  • Design for Manufacturing and production roll out

Mechanical Design

  • Concept Development & Innovation
  • Enhancement or redesign of existing solutions
  • Rapid Prototyping & 3D Printing
  • Detailed Design for Manufacture
  • IP Rated Enclosure Design
  • Sheet Metal Fabrication Design
  • CNC Metal Machining Design
  • Injection Moulded Design
  • 3D CAD using SolidWorks
  • Mechanical Component & Assembly Drawings
  • 3D Rendering & Concept Visualisation

Software

  • Web Application Development
  • Embedded Application Development
  • Hybrid Mobile App Development
  • Progressive Web App (PWA) Development
  • PC Application Development
  • Server Hosting & Software Support

Firmware

  • Embedded Firmware and Software design - including C, C++, C#, Java, Linux, and Python
  • Windows Embedded CE - including device driver and board support package development
  • Integration of third-party or bespoke device drivers
  • Audio codec integration
  • Real time clock (RTC) integration
  • Design of effective Watchdog timers and device recovery
  • Over the Air upgrades and updates
  • Data logging and acquisition
  • Communication integration - Bluetooth, Wireless, GSM & 4G

Compliance

  • Legislative requirements, testing and validation (RoHS, EN61010-1, Medical Device Directive and EMC)
  • Full technical file production release information, including Declaration of Conformity documentation
  • Design of compliant product labelling
  • Review of existing products and assistance with design optimisations to help with compliance challenges
  • Experience in Life Science, Medical, Healthcare, Consumer (including EN71), Industrial, Instrumentation, Power Electronics, In-vehicle Type Approval

Prototyping

  • Fast turnaround manufacture of small batch prototypes
  • Mixed SMA and conventional prototype assembly
  • Agile production to test iterative prototype changes; for example trying alternative tolerances or component manufactures, then modifying based on testing
  • Design-for-manufacture feedback based on prototype assembly
  • Ability to ramp-up production after prototype assembly runs

Tell us about your project

To find out more about how GBE could be working with you to design and manufacture efficient, compliant, and innovative electronic products; call us now on +44 (0) 1903 244 500 or email info@gbelectronics.com


Applications Include


Aerospace
Medical
Industrial
Defence
Electric Vehicle

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